Upgrades and Commissioning in a Validated world – Looking at a problem through a Different Lens PostedJanuary 18, 2023 https://avanceon.com/upgrades-and-commissioning/ A global pharmaceutical leader in medical devices, sustainable plastics and protective materials needed controls expertise to complete an Interlocks and Alarms IOQ on a distillation reactor system that creates a liquid used in contact lens manufacturing. Learn how Avanceon provided assistance with not only PLC and HMI programming, but also our electrical, mechanical, project management, and validation expertise to drive the project to a full completion. Posted byAvanceon Read More
A Shot in the Arm for the System PostedMay 26, 2021 A global healthcare leader operating in more than 100 countries needed process modifications and enhancements in two of their vaccine filling lines. The company is a leader in the production and distribution of vaccines – and as the world saw in 2020, there are few businesses as important, or where absolute precision in manufacturing is more critical.The company contracted with Avanceon based on a prior relationship: members of its Engineering Management team had seen the benefits our work while with another organization. Relying on their trust and recommendation, the company first engaged with us on several small projects. Impressed with the results, they hired Avanceon to handle the upgrade. Posted byAvanceon Read More
Manufacturing Innovation - How do you get it if you are a small to mid-sized manufacturer? PostedMay 25, 2021 https://youtu.be/DIeoZkYCJZY Innovation. It’s a necessity for success. But unfortunately, many manufacturers (particularly smaller to mid-size ones) lack the resources and expertise to dedicate to innovation. Here is a look at how pursuing the right partners, from systems integrators to local economic development organizations can help many manufacturers maintain a competitive edge. Posted byAvanceon Read More
Technical People Development Strategy 101 #ElevatingYou PostedMay 19, 2021 https://www.youtube.com/watch?v=Mru1qMeeGs8&t=8s For most manufacturers, the skills gap is very real. And while a skilled workforce may be the single most crucial element of innovation and success, it is often the toughest asset for manufactures to acquire. In this video we show a fresh perspective on training methods to address the challenges manufacturers face recruiting, developing and maintaining a skilled pipeline of talent. Posted byAvanceon Read More
Manufacturing Data: Getting Value out of Your Data PostedAugust 28, 2020 https://www.youtube.com/watch?v=hs_nGQmmlQU&t What’s the one asset that most manufacturers have not yet optimized? The answer may surprise you - their own data. In this video we take a look at the huge opportunity being missed by many manufacturers to improve reliability, quality and efficiency. Posted byAvanceon Read More
Training Rock Star Moment #1: Avanceon the Trusted Advisor PostedAugust 4, 2020 https://www.youtube.com/watch?v=0742AjHq5J8&feature=emb_title At Avanceon we promise to help everyone that works with us as a customer, collaborates with us as a partner, or joins our team to achieve Rock Star status. Simply put, if we engage, our promise to you is that we will “work together to elevate you to the solution-delivering Rock Star you are meant to be.” Here is another example of how we were more than just vendor. Posted byAvanceon Read More
Avanceon Support Services: Getting by with a little help from your friends PostedJune 4, 2020 https://avanceon.com/videos/ Whether through our Automation as a Service offering or our 24×7 Emergency Support Services, we have the resources to keep your facility up and running. Here are some examples where we were able to help our customers featuring our Support Service Manager Chris Emerson. Posted byAvanceon Read More
Emergency Support Scenarios and Examples: Getting by with a little help from your friends PostedApril 30, 2020 Whether through our Automation as a Service offering or our 24 X 7 Emergency Support Services, we have the resources to keep your facility up and running. Here are some examples where we were able to help our customers. Posted byAvanceon Read More
Assessments - Thinking outside the box PostedMarch 5, 2020 https://www.youtube.com/watch?v=4UuXGaAGfuM Getting good ideas and projects started in a bandwidth constrained world. Posted byAvanceon Read More
Brownfield SCADA - Implementing a SCADA solution to transform your plant into a more modern and efficient production facility PostedMarch 2, 2020 When one of North America’s largest beverage manufacturers sought to develop and implement a standardized control system across multiple plants, they turned to Avanceon for support. Learn how the Avanceon team was able to develop and implement a solution; completing the project ahead of deadline in a zero downtime production environment. Posted byAvanceon Read More
Reclaimed Baking Heat - Reducing waste, improving quality, saving money and the environment in one fell swoop PostedFebruary 25, 2020 Often times there is more than one solution to a problem. Struggling with inefficiencies and waste during the manufacturing process, one of Avanceon’s long-term partners reached out to us for support with implementing a solution. Bringing a fresh set of eyes to the problem, learn how the Avanceon team was able to identify an alternative solution that was simpler, more efficient and generated significant savings for the facility. Posted byAvanceon Read More
Solving the Unknowns of Electrical Systems PostedFebruary 17, 2020 https://www.youtube.com/watch?v=laLd0KHnngc Solving mysterious electrical problems takes discipline, structure and a lot of experience.One of the most frustrating electrical problems to solve, is when equipment behaves erratically or repeatedly fails for no apparent reason. Such was the case for one of our customers. After a year’s long struggle with electrical issues, find out how the Avanceon team solved the mysterious ghost-like problem. Posted byAvanceon Read More
Automation Rock Star Moment #1: PLC Upgrades – Our idea of a holiday is seeing you celebrate PostedFebruary 10, 2020 https://www.youtube.com/watch?v=DTOBf3EAHZs We knew we had to get the job done over the four-day holiday weekend. That’s all the time the customer had to give us to replace hardware, do new IO and complete the process checkouts and establish production support. Not only that, we were installing an upgrade complex legacy PLC program that no one was familiar with. So what did we do? We set up an around-the-clock schedule, learned what was necessary, and completed the project in 3 days. The customer was delighted, and their people got to enjoy the balance of the holiday with their families. Posted byAvanceon Read More
The Value of Project Management PostedAugust 2, 2019 It’s no secret that manufacturers rely on project results to grow their business, improve efficiencies and increase profitability. More often than not, the success of a project hinges on managing a multitude of interdependent processes. Learn how Avanceon was able to assemble a skilled team of engineers to successfully implement a multi-phase project, giving our customer peace of mind and the freedom to concentrate on other priorities. Posted byAvanceon Read More
Programming Standards and Structure Cures Influenza PostedJuly 24, 2019 When Avanceon’s project lead became ill just before a startup, the team was able to install and test a complex new batching system despite lacking PLC support. The commissioning effort was completed early, using Avanceon’s Batch Manager methodology and proven standards. Posted byAvanceon Read More
Software-Based Serialization and Tracking for Pharmaceutical Packaging PostedJuly 11, 2019 Now that the FDA is officially enforcing the Drug Supply Chain Security Act (DSCSA), many manufacturers are scrambling to implement serialization and track and trace solutions that meet the new requirements. Learn how, after a failed solution from another company, Avanceon was called in to design and implement a successful serialization solution that utilized existing hardware. Posted byAvanceon Read More
Effective Validation PostedMay 29, 2019 What do you do, when you realize the equipment and processes that make up your new production line weren’t designed to meet FDA requirements? Learn how Avanceon was able to coordinate and document the rigorous validation process for one of our customers, all while meeting a demanding project deadline. Posted byAvanceon Read More
Modifying Existing CIP Systems PostedMarch 27, 2019 https://www.youtube.com/watch?v=htorL2xXHlE&t=8s After experiencing years of rapid growth, our customer was struggling to make simple modifications to their systems. Learn how Avanceon designed and implemented a solution that generated significant savings while ensuring product quality and ease of troubleshooting. Posted byAvanceon Read More
Validation Rock Star Moment #1 PostedMarch 18, 2019 https://www.youtube.com/watch?v=2ECLfXmSo2s In our industry, organizations count on Rock Stars to deliver success. Rock Stars embrace the hot spotlight of the work stage, seek out challenges, and rise to the occasion, generating top results, value and efficiency. Rock Stars are admired for how they perform and subsequently how they give back to their ever-growing fan base. At Avanceon we promise to help everyone that works with us as a customer, collaborates with us as a partner, or joins our team to achieve Rock Star status. Simply put, if we engage, our promise to you is that we will “work together to elevate you to the solution-delivering Rock Star you are meant to be.” We make this happen by leveraging our people, our process, and our realistic approach to projects and people development.For more Rock Star Moments, please visit us at www.avanceon.com/rockstarpromise Posted byAvanceon Read More
Recipe and Data Management PostedMarch 11, 2019 What can you do, when you realize your recipe and data collection system have grown so complicated, that they’re no longer practical? Working with a specialized battery manufacturer, Avanceon was able to design and deliver a streamlined solution that standardized the process, increased efficiency and eased troubleshooting. Posted byAvanceon Read More